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Plastic Aging Software

Predict Creep, Embrittlement, and Long-Term Degradation in Thermoplastics

Photo-oxidation, hydrolysis, thermal oxidation, creep, and fatigue drive plastic aging — often through interacting mechanisms.

ElastoSure by Karax models degradation with physics-based simulation. K-Load predicts performance loss; K-Fail predicts remaining useful life and end-of-life.

No empirical curve-fitting. No invalid Arrhenius extrapolation.

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Trusted by Industry, Government & Research Leaders

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What Is Plastic & Thermoplastic Aging?

Thermoplastic aging depends on polymer chain chemistry. In PE/PP, photo-oxidation causes chain scission and embrittlement; in nylon, hydrolysis reduces strength in humidity; in PVC, dehydrochlorination causes yellowing and embrittlement.

ElastoSure by Karax couples photo-oxidation, hydrolysis, thermal oxidation with DLO, creep, and fatigue in one physics-based model.

Standards such as ISO 4892, ASTM G154, and ISO 188 test extreme conditions and rely on empirical shift factors. When multiple mechanisms interact, these extrapolations can fail because each has different timescales and temperature sensitivity.

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How ElastoSure by Karax Predicts Plastic & Thermoplastic Aging

K-Extreme

HPHT Survivability Index

K-Fail

Cable end-of-life prediction

K-Load

Multi-stressor cable aging

What You Get From ElastoSure for Composite & Fiber-Reinforced Polymer Aging

Output

Creep compliance curve

What It Tells You

How much the plastic deforms permanently under sustained load over time and temperature

Decision Enabled

Set maximum operating stress and temperature limits before design freeze

Embrittlement timeline

When impact strength and elongation-at-break fall below minimum spec

Predict brittle failure risk before field failure; set inspection intervals

Hydrolysis degradation map

Strength loss as a function of humidity, temperature, and time

Specify material grade and design geometry for humid service environments

Photo-oxidation depth (UV)

How deep UV damage has penetrated from the surface into the part

Specify minimum wall thickness and UV stabilizer package for outdoor applications

Remaining Useful Life (RUL)

Time before any end-of-life threshold is crossed

Replace on data, not calendar; reduce over-engineering safety margins with quantified risk

Who Uses This

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Automotive

: Plastic clips, brackets & under-hood components — creep and thermal aging (100–140°C)

Explore Automotive

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Medical & Pharma

Sterilization aging (autoclave, ETO, gamma), hydrolysis & implant polymer RUL

Explore Medical & Pharma

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Aerospace

Plastic structural brackets & radome materials — UV + thermal aging

Explore Aerospace

ElastoSure in Action

Case Study

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CFRP Moisture Aging

Moisture absorption and Tg degradation prediction with coupon test validation.

View Case Study 

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Wind Turbine Blade Aging

20-year prediction of fatigue damage and UV surface oxidation.

View Case Study 

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