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ElastoSure: Physics-Driven Polymer Aging & Durability Simulation Software

Five tools. Five outputs. One engineer trying to make sense of all of them. ElastoSure by Karax is the only integrated platform for polymer aging, failure, survivability, inspection, and monitoring.

Five tools. Five outputs. One engineer trying to make sense of all of them. ElastoSure by Karax is the only integrated platform for polymer aging, failure, survivability, inspection, and monitoring.

Elastosure is an integrated platform for predicting how polymers, rubbers, plastics, composites, cables, adhesives, coatings, and electronic packaging materials degrade over time or respond to extreme events.

Using advanced simulation models,  Elastorsure helps engineers reduce testing time, predict performance loss, estimate remaining useful life, and improve reliability before failure occurs.

 

What ElastoSure Predict

  • Material aging & degradation in service-life

  • Performance loss in long-term 

  • Failure risk and remaining useful life

  • Extreme environment survivability index

  • Condition monitoring through IR/RGB images 

  • Rapid thermal and chemical events


 

Why ElastoSure  

  • Reliability & Accuracy of  long-term predictions

  • Detailed physics-based modeling of Kinetics

  • Eliminates long-term testing requirements

  • Minimizes multi-stressor testing requirements

  • Accurate prediction of long-term degradation 

  • Material-specific Simulations

  • Converts laboratory, field, inspection, and spectral data into reliability predictions

Six Modules & one Polymer Durability Software 

FORMULATION OPTIMIZATION

polymer formulation optimization software​​

• Test 10× fewer compounds

• Compress 18-month cycles to days

• Accelerated aging test replacement​

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Real-World Proof Behind the Polymer Aging & Durability Simulation Software

Prediction Accuracy

95% 

For long-term durability prediction

Experimental Tests

80,000+

Used for training and validation

vs. 6 Months

35 Days 

Replacing long-weathering tests

Faster Analysis

5–10× 

Compared to traditional FE models

Industries We Serve

Every industy faces unique, constantly evolving challenges. ElastoSure delivers the expertise, capabilities and tools to transform the design and production processes of industries.

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Oil & Gas

Model seal and elastomer degradation under heat, pressure, H2S, chemicals, and long-duration downhole exposure.

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Defense & Aerospace

Support mission-life prediction for polymer components under extreme environments, storage, radiation, thermal cycling, and mechanical fatigue.

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Rubber & Elastomers

Predict when seals, O-rings, gaskets, and elastomer components approach leakage, stiffness loss, cracking, or compression-set thresholds.

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Works with Your Existing Engineering Stack

INTEGRATIONS

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Compatible

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Developer access

Compatible

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Coming Q3 2026

Start your 30-day free trial.

No credit card. No commitment. Replace your next aging test with a digital twin.

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