top of page
ChatGPT Image Aug 3, 2026, 12_32_15 PM_e

Virgin Material

6 Month Oil

After 2 Years Oil

Predict Rubber Durability Before Failure

Traditional validation requires months of testing but still leaves uncertainty about real-world durability.
 

Elastosure predicts long-term rubber durability from short accelerated tests, delivering results in days instead of months. Validated with 80,000+ lab measurements and 95% real-world accuracy.

ElastoSure: Polymer & Rubber Aging Prediction Software

Mechanical Simulation afterAging+Fatigue

1 (1).png

Predict long-term mechanical performance of polymers, rubbers, plastics, and composites.​

  • Simultaneous Multi-Damage Effects

  • Fatigue, Corrosion & Aging Simulation

  • Predict Stiffness, Strength & Deformation

  • Reduce Qualification Testing by Up to 80%

Condition monitoring by RGB/IR Images

row-2-column-1.png

Assess material condition using RGB, IR, spectral, and sensor data.

  • Remote Aging Assessment

  • Aging Condition Prediction

  • Remote Polymer Condition Monitoring

  • Non-Contact Material Characterization

  • Predictive Maintenance Support

Predict Behavior at Extreme Events

row-1-column-1.png

Predict property loss, and survivability of polymers, composites, rubbers exposed to extreme environments.​

  • HPHT & Geothermal Systems

  • Fire, Explosion & Thermal Events

  • Post-Event Durability Assessment

  • Survivability Index™ Prediction

Rapid Event & Ultra-Fast Reaction Simulation

1 (3)_edited.jpg

Model fast material transformations that occur in seconds rather than years.

  • Frontal Polymerization Simulation

  • Pyrolysis & Thermal Decomposition

  • Ablation & Thermal Protection Systems

  • Reactive Material & Curing Processes

  • Temperature Gradients Through Materials

Failure Prediction & Remaining Useful Life

1 (2).png

Predict  when materials and components will fail in real operating environments. 

  • Remaining Useful Life (RUL) Forecast

  • Strength & Failure Prediction

  • Accelerated-to-Field Life Prediction

  • Maintenance & Risk-Based Decisions

Ultrasonic Inspection & Digital NDE 

row-3-column-1.png

Transform Ultrasonic measurements into aging assessment & remaining useful life.

  • FDR & TDR Signal Interpretation

  • Ultrasonic Inspection Analytics

  • Cable Aging & Degradation Assessment

  • Remaining Useful Life Prediction

🌀Support customization of complex specia
​Rubbers & Elastomers

O-ring or flexible gasket 

Jul 14, 2026, 03_14_41 PM_edited_edited_
Plastics

Engineering Plastics Built to Last

ChatGPT Image Jul 14, 2026, 03_52_42 PM_
Composites

Lightweight Strength. Long-Term Reliability

Materials We Model:

Trusted by Industry, Government & Research Leaders

Real-World Proof Behind the Polymer Aging & Durability Simulation Software

Prediction Accuracy

95% 

For long-term durability prediction

Experimental Tests

80,000+

Used for training and validation

vs. 6 Months

35 Days 

Replacing long-weathering tests

Faster Analysis

5–10× 

Compared to traditional FE models

Predict Material Aging, Reliability, and Survivability Across Critical Industries

Predict Material Aging, Reliability, and Survivability Across Critical Industries

pexels-karolina-grabowska-4207892.jpg
pexels-spacex-23789.jpg

Assess degradation under radiation, vacuum UV,  Atomic oxygen and thermal cycling.

pexels-karolina-grabowska-4207892.jpg
Image by Nicolas HIPPERT

Monitor cable insulation aging using FDR, TDR, ultrasonic, and digital twins.

pexels-karolina-grabowska-4207892.jpg
Image by Howard Walsh

Predict seal and elastomer performance in HPHT downhole environments.

pexels-karolina-grabowska-4207892.jpg
Image by Jonathan Castañeda

​Simulate aging of battery insulation, adhesives, and thermal interface materials.

pexels-karolina-grabowska-4207892.jpg
Image by Henry Möllers

Predict durability of seals, composites, and polymers under flight environments.

pexels-karolina-grabowska-4207892.jpg
Image by Sergey Koznov

Evaluate survivability after extreme heat, blast, impact, and harsh conditions.

Image by Brecht Corbeel

Predict aging of encapsulants, underfills, and electronic packaging materials.

Image by set.sj

Evaluate roofing membranes, sealants, coatings, and silicone durability.

Image by Judy Beth Morris

Model hydrogels, silicone patches, and polymeric medical materials.

ChatGPT Image Jul 20, 2026, 10_48_51 AM.png

Works with Your Existing Engineering Stack

INTEGRATIONS

960px-MSC_Software_new_Logo.jpg

Compatible

960px-Python-logo-notext.svg.webp

Developer access

Abaqus_Logo.jpg

Compatible

ansys_logo_icon_247614.png

Built-in

Start your 30-day free trial.

No credit card. No commitment. Replace your next aging test with a digital twin.

bottom of page