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Virgin Material

6 Month Oil

After 2 Years Oil

Predict Rubber Durability Before Failure

Traditional validation requires months of testing but still leaves uncertainty about real-world durability.
 

Elastosure predicts long-term rubber durability from short accelerated tests, delivering results in days instead of months. Validated with 80,000+ lab measurements and 95% real-world accuracy.

ElastoSure: Polymer & Rubber Aging Prediction Software

Mechanical Simulation after Aging+Fatigue

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Predict long-term mechanical performance of polymers, rubbers, plastics, and composites.​

  • Simultaneous Multi-Damage Effects

  • Fatigue, Corrosion & Aging Simulation

  • Predict Stiffness, Strength & Deformation

  • Reduce Qualification Testing by Up to 80%

Condition monitoring by RGB/IR Images

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Assess material condition using RGB, IR, spectral, and sensor data.

  • Remote Aging Assessment

  • Aging Condition Prediction

  • Remote Polymer Condition Monitoring

  • Non-Contact Material Characterization

  • Predictive Maintenance Support

Predict Behavior at EXTREME Events

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Predict property loss, and survivability of polymers, composites, rubbers exposed to extreme environments.

  • HPHT & Geothermal Systems

  • Fire, Explosion & Thermal Events

  • Post-Event Durability Assessment

  • Survivability Index™ Prediction

Rapid Event & Ultra-Fast Reaction Simulation

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Model fast material transformations that occur in seconds rather than years.

  • Frontal Polymerization Simulation

  • Pyrolysis & Thermal Decomposition

  • Ablation & Thermal Protection Systems

  • Reactive Material & Curing Processes

  • Temperature Gradients Through Materials

Failure Prediction & Remaining Useful Life

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Predict  when materials and components will fail in real operating environments. 

  • Remaining Useful Life (RUL) Forecast

  • Strength & Failure Prediction

  • Accelerated-to-Field Life Prediction

  • Maintenance & Risk-Based Decisions

Ultrasonic Inspection & Digital NDE 

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Transform Ultrasonic measurements into aging assessment & remaining useful life.

  • FDR & TDR Signal Interpretation

  • Ultrasonic Inspection Analytics

  • Cable Aging & Degradation Assessment

  • Remaining Useful Life Prediction

​Rubbers & Elastomers

O-ring or flexible gasket 

🌀Support customization of complex specia
Plastics

Engineering Plastics Built to Last

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Materials We Model:

Trusted by Industry, Government & Research Leaders

Real-World Proof Behind the Polymer Aging & Durability Simulation Software

Prediction Accuracy

95% 

For long-term durability prediction

Experimental Tests

80,000+

Used for training and validation

vs. 6 Months

35 Days 

Replacing long-weathering tests

Faster Analysis

5–10× 

Compared to traditional FE models

Predict Material Aging, Reliability, and Survivability Across Critical Industries

Predict Material Aging, Reliability, and Survivability Across Critical Industries

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Assess degradation under radiation, vacuum UV,  Atomic oxygen and thermal cycling.

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Image by Nicolas HIPPERT

Monitor cable insulation aging using FDR, TDR, ultrasonic, and digital twins.

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Image by Howard Walsh

Predict seal and elastomer performance in HPHT downhole environments.

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Image by Jonathan Castañeda

​Simulate aging of battery insulation, adhesives, and thermal interface materials.

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Image by Henry Möllers

Predict durability of seals, composites, and polymers under flight environments.

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Image by Sergey Koznov

Evaluate survivability after extreme heat, blast, impact, and harsh conditions.

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Predict aging of encapsulants, underfills, and electronic packaging materials.

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Evaluate roofing membranes, sealants, coatings, and silicone durability.

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Model hydrogels, silicone patches, and polymeric medical materials.

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Works with Your Existing Engineering Stack

INTEGRATIONS

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Compatible

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Developer access

Compatible

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Coming Q3 2026

Start your 30-day free trial.

No credit card. No commitment. Replace your next aging test with a digital twin.

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