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K-Suite: Physics-Driven Polymer Aging & Durability Simulation Software

By Dr. Roozbeh Dargazany, Ph.D., Michigan State University  |  2nd most-cited author in rubber aging globally

Legacy aging tests take 6–18 months and cost $100K–$300K. K-Suite replaces them with a modular 

polymer aging & durability simulation software

 that combines physics-based constitutive models with a machine learning engine. Predict remaining useful life, simulate multi-stressor damage, and qualify materials in days — not months. Validated on 80,000+ measurements.

Validated by leading research and defense organizations

CNPC

PNNL

MIT Lincoln Lab

U.S. Space Force

Sandia National Labs

Four Modules. One Polymer Aging Durability Simulation Software Platform.

K-Suite is modular by design. Use one module or combine all four — each integrates seamlessly with FE solvers and your existing engineering stack.

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K-LOAD

Rubber Aging Mechanical Simulation

rubber compound aging prediction


Physics-based model for mechanical behavior of polymer components under multi-source environmental damage: radiation, thermal oxidation, and hydrolysis. Couples damage sources for synergistic FE simulation.

FREE 30-DAY TRIAL ➤
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K-EXTREME

Polymer Survivability — Extreme Environments

polymer survivability in extreme environments

Machine-learned engine for conservative survivability estimates under single-event effects (SEE): loss-of-coolant accidents, solar flares, nuclear detonation. Validated on HPHT, geothermal, and space-grade data.

FREE 30-DAY TRIAL ➤
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K-FAIL

Failure, Fracture & Shelf-Life Simulation

polymer rubber failure/fracture shelf-life simulation

Quantifies remaining useful life from synergistic radiation + thermal oxidation during service, and strength loss from one-time extreme events. Composite fatigue and multi-stressor aging in one model.

 

FREE 30-DAY TRIAL ➤
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K-SENSE

Remote Condition Monitoring by Imaging

remote sensing condition monitoring by imaging, rubber aging through colorimetry

Machine-learned statistical model correlating optical parameters (RGB/IR imaging, colorimetry) to damage state and remaining useful life. Designed for field deployment with multi-stressor, multi-grade materials.

FREE 30-DAY TRIAL ➤

Real-World Proof Behind the Polymer Aging & Durability Simulation Software

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CNPC oil-well sealant trials

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Lab measurements validated

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K-Suite vs. traditional test

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vs. Arrhenius-only methods

“In CNPC oil-well trials, K-Suite predicted 5-year sealant degradation with 95% accuracy — replacing a 6-month/$180K physical test.”
Scientific basis: Dargazany et al., “A network evolution model for the anisotropic Mullins effect in carbon black filled rubbers,” International Journal of Solids and Structures, 2012.

Industries We Serve

Every industy faces unique, constantly evolving challenges. K- Suite delivers the expertise, capabilities and tools to transform the design and production processes of industries.

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Aerospace & Defense

DOD Space Force validated. Fatigue + multi-stressor aging for elastomers in extreme thermal and mechanical environments.

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Space & Electronics

K-Extreme covers radiation, vacuum, and solar flare survivability for polymer and composite components.

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Nuclear Energy

Cable insulation remaining life via K-Sense. DOE SBIR funded. FDR/NDE digital twin integration.

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EV & Electrification

Battery seal and insulation durability under heat, vibration, and moisture — multi-stressor K-Load simulation.

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Oil & Gas

HPHT downhole seal performance. CNPC-validated. 35-day prediction replacing 6-month lab tests.

Works with Your Existing Engineering Stack

ANSYS Marketplace

Coming Q3 2026

MSC Software

Compatible

Abaqus / FEA

Compatible

Python / REST API

Developer access

Start your 30-day free trial.
No credit card. Replace your next aging test with a digital twin. K-Suite is free to try.

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