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Predict Delamination, Moisture Damage, and Fatigue Before They Ground Your Structure

Composites age through cracking, delamination, moisture, fatigue, thermal stress, and UV degradation—often simultaneously.

ElastoSure K-Load models these coupled mechanisms. K-Flash handles rapid events like pyrolysis and ablative recession, while K-Fail converts degradation into remaining useful life.

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Trusted by Industry, Government & Research Leaders

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What Is Composite & Fiber-Reinforced Polymer Aging?

Composite aging begins at the microstructural scale. The polymer matrix degrades, the fiber-matrix interface weakens, and damage accumulates across the laminate through micro-cracks and delamination.

Traditional fatigue tests provide design allowables, but not how those values change over years of moisture, thermal cycling, and real-world loading. ElastoSure models that degradation over the structure’s service life.

Moisture is a major driver. Water plasticizes the resin, lowers glass transition temperature (Tg), and weakens the fiber-matrix interface. Combined with thermal cycling and fatigue, these effects become synergistic—not simply additive.

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How ElastoSure Predicts Cable Insulation Aging

K-Flash

Thermal runaway propagation

K-Fail

Cable end-of-life prediction

K-Load

Multi-stressor cable aging

What You Get From ElastoSure for Composite & Fiber-Reinforced Polymer Aging

Output

Moisture absorption profile

What It Tells You

Moisture content through laminate thickness as a function of time and environment

Decision Enabled

Predict Tg depression and property knockdown in humid service before testing

Delamination probability map

Probability and location of interply delamination as a function of cycles and load history

Identify the highest-risk ply interfaces -- target NDT inspections at the right location

Fatigue Damage Index

Cumulative fatigue damage state across all ply interfaces and laminate zones

Replace conservative knockdown factors with quantified damage state for structural justification

Residual strength after moisture

Tensile, compressive, and shear strength as a function of moisture content and thermal history

Recertify composite structures exposed to moisture without destructive testing

Curing exotherm risk (K-Flash)

Peak temperature inside thick composite laminates during cure

Optimize cure schedule to eliminate runaway risk in thick sections

Who Uses This

Image by Brian Zhu

Aerospace

Composite structures under extreme temperature, fatigue, and moisture.

Explore Aerospace

Image by Felix Berger

Wind Energy

Fiberglass blade aging under UV, moisture, fatigue, and variable loads.

Explore Wind Energy

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Marine

Composite hulls and decks exposed to moisture, fatigue, UV, and harsh conditions.

Explore Marine

ElastoSure in Action

Case Study

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CFRP Moisture Aging

Moisture absorption and Tg degradation prediction with coupon test validation.

View Case Study 

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Wind Turbine Blade Aging

20-year prediction of fatigue damage and UV surface oxidation.

View Case Study 

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